Mullis - based on gundude's recent experience getting a rifle from Indiana to Texas for hog hunting (new case destroyed by TSA), I'm beginning to think that maybe direct shipping the gun via FedEx to your destination may be the way to go...
I took my GP100 .357 with me from Indy to Alaska (via Chicago) a couple of summers ago for salmon fishing, and my experience was that everyone involved (LEO's vs. TSA) had a different interpretation of "the rules"... I checked with local sheriff, ISP and the airlines (Northwest) before showing up, and all said "Case must be locked, you keep the key, ammo must be boxed (not loose or in gun)..."
At check-in in Indy, I told the rep that the case I was handing him had a firearm that I needed to check-in... he asked if the case was locked (Yes) and had me fill out a form/tag, and he tagged the case, put it on the conveyor, and that was that...
Connecting flight from O'Hare to Anchorage... waiting for the outbound boarding.... announcement over the speaker, "Will passenger Demaree report to the TSA Security Office..."
I'm thinking, now what is this about??? Go to the desk, and a TSA guy escorts me back to a security office where two other TSA guys and a Chicago cop are waiting, along with my metal pistol case on a desk... a line of yellow tape is on the floor about 3' from the desk... "Stand at the yellow line...", says one TSA guy.... "Is this your case?" (Now considering it had my name on it and they had paged me to come in there, this seemed like a pretty stupid question, but I played along...)
"Yes, that's mine..."
"It's locked...", said the TSA man
"Yes it is, " I replied, "That was what I was told was the procedure by the DC TSA office, the Indiana State Police and the airlines. What's the problem?"
Another TSA rep said sternly, "Well we have to inspect it and we can't do that if its locked. Do you have the key?" I said yes and went to hand him the key...
"No, I need you to unlock the case...", he said...
I looked at the Chicago cop for a moment, wondering if I had indeed been given official permission to step off the magic yellow line, and finally asked, "So to be clear, you want me to step over to the desk and unlock the case?"
"Yes," said the first TSA guard.
So, I stepped over to the desk, took out my key, and unlocked the case, but did not open it, stepping back a step or two.
"Open the case," said the second TSA guard.
So, I opened the case, revealing the Ruger .357 with 6" barrel and red dot sight, and I stepped back a step or two again.
"I need you to show me that this gun isn't loaded," said the first TSA rep.
At this point, I was somewhat dumbfounded and unsure if I was being set up for an arrest, or what the heck was going on... I again looked the CPD officer in the eyes for a moment, and he said, "Go ahead, it's ok..."
So I stepped up to the desk, picked up the pistol (being obviously careful where I pointed the muzzle) and opened the cylinder, then laid the pistol back on the foam inside the case so the cylinder was visible. The TSA guards both looked at the gun, and then told me that I could close the cylinder and place it back in the case (foam is cutout to fit the gun profile)... so I did as instructed...
There was a box of ammo in the case on the side, a labeled Federal ammo box, and the first TSA guard asks, "Is there ammunition in that box?"
Now at this point, I notice the CPD officer has a smirk on his face, and is obviously trying to keep from laughing, so I answered completely deadpan, "Yes, sir... 158 grain Federal Hydra-shok jacketed hollow points... just like it says on the box..."
"Open the box, " says the first TSA guard... so I did and showed him the shiny cartridges... "You can't have loose ammunition in the case, " he says...
I'm confused by this, and said, "Well, there not loose... they're in the box..."
So the TSA guy grabs a packing tape gun and hands it to me, instructing me to wrap the ammo in tape. Now this seems completely stupid to me, as this case is checked luggage, and I will not have access to it during the flight (unless I do a Wesley Snipes Passenger 57 thing and sneak into the cargo bay of the plane via the mess elevator), but I do as I was told (thinking maybe there is a hidden video camera and I'm being punked for an episode of AFV)... now of course the ammo tray won't fit back in the box, so I flatten it so it will go into the case...
At this point, I'm instructed to relock the case, and am escorted to the door of the security cubicle, as I hear the announcement that my flight is boarding (and I now wonder if my pistol will make the flight)... this ordeal took nearly 15 minutes from the time I entered the security room until I was escorted out... a bloody Mary or two on the flight helped get my adrenaline level down to reasonable levels...
On the return trip, checked the pistol in at Anchorage (they're used to seeing guns up there), and didn't have any other checks done between there and Indy...
I have told this story to several hunting buddies, LEO's and ICO's, and to a man, their response has been non-belief that the TSA guard asked me to handle the weapon and "show him that it wasn't loaded..."
So, the moral of the story is, if you fly with firearms, your experience may range from completely pleasant to downright bizarre... FedEx anyone?
(BTW - I swear on a stack of bibles that this story is completely true, as I have had some folks claim I made the whole thing up... if I hadn't experienced it myself, I might have trouble believing it too...)